300 Year Old Flagstone Tiles Treated for Shaling Issues in Chorley

This Flagstone tiled floor at a cottage in the market town of Chorley was suffering from significant shaling issues, which came as no surprise when I heard that the stone was laid nearly 300 years ago. The floor is an original feature of the property, but over recent years it had started to flake and become very rough, making it very difficult to keep clean, uncomfortable to live with, and not very pleasing to look at.

The process is natural to the Flagstone, and some people are quick to assume nothing can be done to counter it. In fact, the cleaning company that the property owner had recruited was only able to give the stone a basic mop, and had suggested having the entire floor replaced. The property owner was about to give up on the floor, but instead contacted Tile Doctor to see what could be done.

Flagstone floor before restoration in Chorley Flagstone floor before restoration in Chorley

Milling a Flagstone Floor with Shaling Issues

At Tile Doctor, we have created a process known as Milling, which involves smoothing out the rough surface of the stone, making it easier to keep clean. To do this we attached several diamond encrusted disc shaped milling pads of varying coarse grits to a rotary machine before running the machine over the floor, effectively grinding down the stone to remove the rough and leave the worn floor polished and looking at its best again.

I used plain water to periodically wash away any residue from the Milling, and soaked up the excess moisture with a wet-bad machine. With the floor surface now serviceable, the customer’s preferred cleaning company can mop it effectively without the mops being shredded by the jagged and uneven stone!

Sealing a Flagstone Tiled Floor

To further ensure that the Flagstone would be easy to keep clean it would need to be sealed with an appropriate sealer. Once the floor had been allowed to dry fully, I applied two coats of Tile Doctor Colour Grow, an impregnating sealer which provides a matte, colour-enhancing finish. As you can see from the before and after photographs, this really brought out the natural shades in the Flagstone.

As a fully breathable sealer which allows for Vapour Moisture Transmission (VMT), Colour Grow is the best product for an old floor like this one which does not have a Damp Proof Membrane (DMP) fitted. Whereas a lot of other similar sealers will not suffice, Colour Grow is ideal in this particular situation.

Flagstone floor after restoration in Chorley Flagstone floor after restoration in Chorley

The results were fantastic, and the customer is really pleased that they will no longer have to replace the tiles. The appearance and condition of the Flagstone had been improved so much that most people would not believe it had been laid nearly three centuries ago!
 
 

Restoring a Flaking Flagstone Floor in Lancashire

Kitchen Tile and Grout Cleaning in Chorley

We received a call to visit a house in Chorley where the grout in the kitchen tiles had gone black with the build-up of dirt and the owner was having trouble cleaning it. Porcelain and Ceramic tiles are a great choice for kitchens as they are very easy to clean however what most people don’t realise is that the top layer of grout is actually porous and can becomes stained with dirt. With the agreement of the home owner I did a test clean using a strong cleaning product called Tile Doctor Remove and Go leaving it to dwell on the tile and grout before scrubbing it in by hand and then washing off the soiled solution; you can see from the photograph below that the tile and grout cleaned up nicely so I was booked to do the job the following week.

Chorley Tile and Grout Cleaning Test

Cleaning Tile and Grout

On my return I repeated the earlier process on the whole floor cleaning the grout with Remove and Go and working it in along the grout lines with a stiff grout brush making sure to thoroughly scrub every grout joint working in small sections at a time.

Chorley Tile and Grout Before Cleaning
Once I was happy with the grout in a section the floor would be rinsed off with clean water and a wet vacuum was used to remove the dirty water. I did this all over the floor until all the grout joints were clean retreating areas that needed extra attention.

Chorley Tile and Grout During Cleaning
The next step was to give the ceramic tiles a good clean by applying a strong general Tile and Grout cleaning product called Tile Doctor Pro-Clean. The solution was scrubbed onto the floor and left to dwell for ten minutes scrubbed some more and then rinsed off. The floor was then washed down with clean water three times to make sure all the cleaning products had been removed and then dried with a wet vacuum. I then left the floor to completely dry for a couple of hours and came back later to check all the grout joints were clean and followed up with a bit of detail work on corners and edges rinsing the floor again when I had finished.

Chorley Tile and Grout After Cleaning
I managed to complete the job in a day and with all the cleaning the tile and grout came up much lighter than before making it look like a new floor had been installed. The customer was really happy with the final result and left the following feedback on the Tile Doctor feedback system.

Heidi cleaned a very dirty tiled floor back to its original state and it now looks superb. She was extremely professional and courteous but just as important she didn’t leave a mess like a lot of tradesmen do!!! I would have no hesitation in recommending Heidi to any of my friends to carry out similar work. A job well done!!!
Chris Palmer, Chorley

Chorley Tile and Grout Before and After Cleaning
 

Cleaning Tile and Grout in Lancashire

Grout Colouring in Chorley

The surface of grout is porous and as a result it can get so dirty it becomes impossible to clean it successfully, even our most powerful cleaners struggle if it gets to this stage. If you get to this point you could use the flat end of a screwdriver to scrape out the grout and re-grout the whole floor to ensure a consistent colour, naturally this is arduous work and can be time consuming however there is a second option and that is to apply a Grout Colourant instead. The grout colouring products we use not only change the colour but it also provides a protective barrier that seals the grout as well ensuring it keeps it appearance well into the future.

Grout Colouring Before

Preparing the Grout

Before applying a Grout Colour it’s important to ensure the grout is clean of grease and any sealer that may have been applied to the adjacent tile; Tile Doctor Pro-Clean is a strong alkaline cleaner that’s good for this purpose, for best results you should allow the cleaner to dwell for a while and then get into the grout joints by hand with a stiff brush. Last step is to rinse the floor down with clean water to remove any chemical that might upset the colourant, I recommend the use of a wet vacuum at this point to remove liquids from the floor.

Grout Colouring During

Applying the Grout Colour

Once the grout has dried you can start applying the colourant which is a relatively straightforward process of squeezing the product onto a toothbrush and running it onto the grout. Don’t be tempted to use an old toothbrush for this purpose as it may contaminate the colourant leading to discolouration in the finish. The product sets in a couple of hours so I was able to do the whole floor in a day.

Grout Colouring After

 
 

Colouring Grout in Lancashire