Old Flagstone Tiled Flooring Resurfaced in Great Harwood

This customer in Great Harwood was so fedup with their Flagstone tiled flooring on the ground floor of their property. In fact they were ready to take up the floor, put a new concrete base in place and lay a wood floor down on top. However this is the original floor from when the house was built in 1894 so was not replaceable as such, and the customer really wanted to restore the floor back to its original condition, as well as other material’s in the house, to recreate the Original Victorian feeling that had been missing for many years.

Flagstone Floor Before Restoration Great Harwood Flagstone Floor Before Restoration Great Harwood

We have completed quite a lot of this type of work for customers in the past and we publish all out work on our website and it was one job similar to this that convinced the customer that we had the answer to her problem.

Milling an Old Flagstone Floor

A few years ago Tile Doctor invented a system called Milling to deal with problematic stone floors like this one. The system uses very coarse Diamond pads fitted to heavy machinery to mill the stone until it is a smooth as possible. This action gets rid of years of traffic marks, ingrained dirt as well as old wax and sealers. There’s nothing harder than Diamond so we find this system woks really well on an old damaged floor like this one.

The process will leave the stone looking rough so once finished with the coarse pads we then apply a lighter Diamond grit pad to remove the scratch marks that the heavy diamond grits leave behind. The floor is rinsed between pads and a little water is also used to provide lubrication.

After resolving the stone issues we re-grouted the whole floor and conduct one more final clean using Tile Doctor Neutral Clean before leaving it to dry out ready for sealing a few days later.

Sealing an Old Flagstone Floor

On our return the sealer we chose for these old flagstone was Tile Doctor Colour Grow, it penetrates into the pores of the stone protecting it from within and in the processes lift the natural colours in the Stone.

Colour Grow is a breathable sealer which you need when sealing these old stone floors which won’t have a damp proof membrane installed. A wet look or polishing sealer will eventually spoil in damper wetter weather.

Another advantage of Colour Grow is it leaves a Matt finish which is a more natural look for Sandstone Flagstones like these. They will also be easier to clean as the milling process made the stone much smoother to the touch, so it becomes a lot easier to maintain in the future.

Flagstone Floor Before Restoration Great Harwood Flagstone Floor Before Restoration Great Harwood

The results were fantastic, and the customer is really pleased that they will no longer have to replace the tiles. The appearance and condition of the Flagstone had been improved so much that most people would not believe it had been laid 123 years ago!
 
 

Restoring an Old Flagstone Floor in Lancashire

Milling and Sealing Uneven Flagstone Flooring in Haslingden

Flagstones are a durable Sandstone based material that give a solid feel to any floor, however while large and impressive to look at they can be very rough and un-even. This isn’t so much of a problem when Flagstones are used externally for patios and pathways, but rough surfaces trap dirt and when these tiles are used internally, they are much easier to maintain if the stone is smooth and sealed.

This customer, who lives in the Lancashire town of Haslingden, had this problem with their Flagstone tiled floor and like most things related to tile, stone and grout we have a solution in the form of a process known as milling. This basically involves grinding down the surface of the tile using coarse diamond encrusted pads to make it smooth.

Flagstone Floor Before Milling Haslingdon Flagstone Floor Before Milling Haslingdon

The customer booked me in to get the job done, having seen some previous milling work of ours on our website and liking what we had achieved for other people with similar floors.

Flagstone Floor Before Milling Haslingdon

Milling an Uneven Flagstone Tiled Floor

Milling the stone involves the use of a set of thee millings pads of different grades (50, 100 and 200 grit) which are applied in sequence. You start with the coarse and abrasive 50 grit milling pad and follow this by smoothing this surface with the finer 100 and 200 diamond grit milling pads. Water is used to lubricate and capture the dust which is created during the process resulting in a slurry which needs to be rinsed away and extracted between each pad. The process requires the use of a solid weighted rotary machine and a fair bit of muscle power to guide it.

We successfully managed to mill the Flagstone tiles virtually flat in places and the process removed the unappealing stained and dirty layer of stone that was ruining the appearance of the floor. Interestingly we usually find that by grinding away the old and dirty layer of stone the true colour of the tiles that had been hidden under many years’ worth of muck is revealed. Unfortunately, in this case, due to the darkness of this stone it was difficult to see a great deal of colour change.

Sealing Flagstone Floor Tiles

Finally, the floor needed to be sealed to protect against future instances of staining and ingrained dirt. To do this I sealed the tiles using several coats of Tile Doctor Colour Grow, which is an impregnating, colour enhancing sealer that soaks into the pores of the stone and occupies that space preventing dirt from become ingrained. The sealer also leaves a matte, natural looking finish, which is a perfect match for the rustic character of the Flagstone tiles.

Flagstone Floor After Milling Haslingdon Flagstone Floor After Milling Haslingdon

Now that the floor has been levelled and sealed, the surface is smooth and protected. This means the customer will not be ruining any more mops when the cleaning bucket comes out!

Flagstone Floor After Milling Haslingdon

 
 

Professional Milling and Sealing of Stained and Uneven Floor in Lancashire

300 Year Old Flagstone Tiles Treated for Shaling Issues in Chorley

This Flagstone tiled floor at a cottage in the market town of Chorley was suffering from significant shaling issues, which came as no surprise when I heard that the stone was laid nearly 300 years ago. The floor is an original feature of the property, but over recent years it had started to flake and become very rough, making it very difficult to keep clean, uncomfortable to live with, and not very pleasing to look at.

The process is natural to the Flagstone, and some people are quick to assume nothing can be done to counter it. In fact, the cleaning company that the property owner had recruited was only able to give the stone a basic mop, and had suggested having the entire floor replaced. The property owner was about to give up on the floor, but instead contacted Tile Doctor to see what could be done.

Flagstone floor before restoration in Chorley Flagstone floor before restoration in Chorley

Milling a Flagstone Floor with Shaling Issues

At Tile Doctor, we have created a process known as Milling, which involves smoothing out the rough surface of the stone, making it easier to keep clean. To do this we attached several diamond encrusted disc shaped milling pads of varying coarse grits to a rotary machine before running the machine over the floor, effectively grinding down the stone to remove the rough and leave the worn floor polished and looking at its best again.

I used plain water to periodically wash away any residue from the Milling, and soaked up the excess moisture with a wet-bad machine. With the floor surface now serviceable, the customer’s preferred cleaning company can mop it effectively without the mops being shredded by the jagged and uneven stone!

Sealing a Flagstone Tiled Floor

To further ensure that the Flagstone would be easy to keep clean it would need to be sealed with an appropriate sealer. Once the floor had been allowed to dry fully, I applied two coats of Tile Doctor Colour Grow, an impregnating sealer which provides a matte, colour-enhancing finish. As you can see from the before and after photographs, this really brought out the natural shades in the Flagstone.

As a fully breathable sealer which allows for Vapour Moisture Transmission (VMT), Colour Grow is the best product for an old floor like this one which does not have a Damp Proof Membrane (DMP) fitted. Whereas a lot of other similar sealers will not suffice, Colour Grow is ideal in this particular situation.

Flagstone floor after restoration in Chorley Flagstone floor after restoration in Chorley

The results were fantastic, and the customer is really pleased that they will no longer have to replace the tiles. The appearance and condition of the Flagstone had been improved so much that most people would not believe it had been laid nearly three centuries ago!
 
 

Restoring a Flaking Flagstone Floor in Lancashire