This customer in Great Harwood was so fedup with their Flagstone tiled flooring on the ground floor of their property. In fact they were ready to take up the floor, put a new concrete base in place and lay a wood floor down on top. However this is the original floor from when the house was built in 1894 so was not replaceable as such, and the customer really wanted to restore the floor back to its original condition, as well as other material’s in the house, to recreate the Original Victorian feeling that had been missing for many years.
We have completed quite a lot of this type of work for customers in the past and we publish all out work on our website and it was one job similar to this that convinced the customer that we had the answer to her problem.
Milling an Old Flagstone Floor
A few years ago Tile Doctor invented a system called Milling to deal with problematic stone floors like this one. The system uses very coarse Diamond pads fitted to heavy machinery to mill the stone until it is a smooth as possible. This action gets rid of years of traffic marks, ingrained dirt as well as old wax and sealers. There’s nothing harder than Diamond so we find this system woks really well on an old damaged floor like this one.
The process will leave the stone looking rough so once finished with the coarse pads we then apply a lighter Diamond grit pad to remove the scratch marks that the heavy diamond grits leave behind. The floor is rinsed between pads and a little water is also used to provide lubrication.
After resolving the stone issues we re-grouted the whole floor and conduct one more final clean using Tile Doctor Neutral Clean before leaving it to dry out ready for sealing a few days later.
Sealing an Old Flagstone Floor
On our return the sealer we chose for these old flagstone was Tile Doctor Colour Grow, it penetrates into the pores of the stone protecting it from within and in the processes lift the natural colours in the Stone.
Colour Grow is a breathable sealer which you need when sealing these old stone floors which won’t have a damp proof membrane installed. A wet look or polishing sealer will eventually spoil in damper wetter weather.
Another advantage of Colour Grow is it leaves a Matt finish which is a more natural look for Sandstone Flagstones like these. They will also be easier to clean as the milling process made the stone much smoother to the touch, so it becomes a lot easier to maintain in the future.
The results were fantastic, and the customer is really pleased that they will no longer have to replace the tiles. The appearance and condition of the Flagstone had been improved so much that most people would not believe it had been laid 123 years ago!